Mining & resources
Heavy duty vacuum, jetting and sweeping built for mine sites
Industrial vacuum solutions for Australia's mining industry
Efficient bulk material recovery is essential to keeping mining equipment operational, maintenance work moving and production assets available.
Dust, ash, mineral concentrates and other materials accumulate through mining and mineral processing. Around conveyors, transfer stations, crushers, screening plants, silos and hoppers, that build-up can complicate access and extend cleaning work. Fine material may also become airborne when disturbed, while manual removal can introduce additional handling, confined-space and working-at-height risks.
Industrial vacuum trucks offer a contained, environmentally friendly method of recovering and transporting these materials. Instead of moving material through open handling, operators can collect it from a distance and transfer it through an enclosed vacuum system into the unit’s storage vessel.
Why dry bulk material recovery matters in mining
Across mine sites and mineral processing facilities, accumulated product can restrict access and increase the work required before inspection, repair or servicing can begin. The materials differ between operations, but common examples include:
- Dust and ash
- Coal dust and coal fines
- Mineral concentrates
- Catalyst
- Cement, lime and fly ash
- Other bulk powders
Location often makes the task more difficult. Material beneath conveyors, within hoppers or around fixed processing infrastructure may be awkward to reach with conventional mobile equipment. Dense accumulations can require repeated handling and fine particles can disperse when disturbed.
During routine maintenance, these conditions can slow progress. During a planned shutdown, they may also affect the sequence of other work by delaying access to equipment. Recovering the material efficiently helps maintenance teams clear work areas, reach critical assets and begin the next task sooner.
Where conventional recovery methods fall short
Conventional mobile equipment can be effective where material is readily accessible and there is room to operate, and manual cleaning may remain suitable for small, controlled jobs. Challenges arise when the work involves fine material, restricted access, extended recovery distances or repeated cleaning within narrow maintenance windows.
- Manual cleaning: requires greater direct worker involvement and material handling
- Loaders and excavators: may have limited access around fixed plant or enclosed areas
- Open material movement: fine particles may become airborne when disturbed
- External contractors: work must be coordinated with contractor availability and site schedules
- Repeated small clean-ups: mobilisation may be disproportionate to the size of the individual task
What a mining vacuum solution needs
Equipment decisions begin with the material and the operating task. Before assessing a particular truck, mining operators should consider six factors.
Vacuum performance suited to the application
The unit must be capable of safely recovering the intended material over the required distance. Fine dust, bulk powders and heavier concentrates behave differently, so performance should be assessed against the actual task.
Effective filtration
Fine dry material places significant demands on a vacuum system. Efficient filtration supports continued recovery while helping contain the collected product within the process.
Enclosed material handling
An enclosed recovery path can help minimise airborne dust and reduce the amount of direct contact workers have with accumulated material.
Appropriate storage capacity
A larger storage vessel can reduce unloading frequency during high-volume recovery work. Fewer interruptions may allow operators to complete more cleaning within a scheduled maintenance period.
Robust industrial construction
Mining equipment may be exposed to abrasive materials, extended operating cycles, remote conditions and temperature extremes. Equipment quality matters because the truck must remain dependable under demanding operating conditions.
Service and spare parts availability
Long-term equipment performance depends on access to genuine parts, technical knowledge and servicing.
How Cappellotto equipment meets these requirements
The CAP Bora 3200 XL, the CAP VAC Industrial 3200 10×4 and other Cappellotto industrial vacuum trucks are designed for demanding industrial recovery tasks involving both lightweight and heavier materials. Their high-performance vacuum systems enable material to be recovered over distance and from locations that may be difficult to reach using conventional mobile equipment. Efficient filtration supports fine-material recovery, while enclosed collection helps limit the release of airborne product during the process.
Large storage capacity can also reduce interruptions caused by frequent unloading. For maintenance teams, the benefit is that more material may be recovered before the unit needs to stop, helping work progress more efficiently.
- High-performance vacuum system: supports material recovery from demanding or restricted locations
- Efficient filtration: assists with fine-material recovery and containment
- Enclosed collection: helps minimise airborne dust during recovery
- Large storage capacity: can reduce unloading interruptions
- Heavy-duty construction: supports continuous industrial operation
- Broad application range: may improve equipment utilisation across a site
Where it is used on site
Industrial vacuum systems can support a broad range of mining and mineral processing tasks. Their value often lies in versatility, particularly where one unit can be used across routine cleaning, shutdown work and material recovery.
Dry material recovery
- Mineral concentrate recovery
- Coal dust and coal fines recovery
- Ash recovery
- Catalyst recovery
- Cement, lime and fly ash recovery
- Bulk powder recovery
These tasks may occur around processing areas, storage facilities and transfer infrastructure. The correct equipment configuration should be confirmed against the density, abrasiveness and handling characteristics of the material.
Fixed plant cleaning
- Conveyors
- Transfer stations
- Crushers
- Screening plants
- Silos
- Hoppers
- Processing facilities
- Storage areas
These locations are often difficult to access with larger equipment or may require a method that can recover material from a distance.
Shutdown and general plant maintenance
- Processing plant shutdown cleaning
- General plant cleaning
- Difficult-access material recovery
- Bulk material removal before maintenance
During planned shutdowns, cleaning must be coordinated with inspection, repair and servicing activity. The work area needs to be cleared efficiently enough for subsequent maintenance to proceed.
Sludge and liquid recovery
- Heavy sludge recovery
- Dewatering
- Bulk liquid spill recovery
Because equipment capability varies by model and configuration, suitability for wet or mixed materials should be confirmed before a unit is selected.
Supporting safer maintenance practices
Manual bulk material removal can expose workers to airborne dust, repetitive handling, confined spaces, difficult access and working at height. Industrial vacuum equipment changes the recovery method.
Material can be collected from a safer distance, transported through an enclosed system and retained within the unit rather than repeatedly moved in the open. This does not eliminate risk, and safe work still depends on:
- Site-specific risk assessments
- Appropriate operating procedures
- Competent personnel
- Suitable personal protective equipment
- Equipment selected for the material and task
- Compliance with relevant site and regulatory requirements
We offer accredited competency training, developed by our training partner Trainright, including MSMSS00020 Operate a vacuum loading system. Learn more about KOR Academy or contact us to set up training for your operators.
Why equipment support matters after delivery
Equipment ownership does not end when the truck arrives on site. A well-engineered vacuum unit can still become an operational constraint if technical support, replacement parts or servicing are difficult to access. For remote mining operations, these considerations are especially important.
KOR supports Cappellotto equipment with:
- Genuine spare parts
- Technical expertise
- Nationwide servicing capability
- Established workshops and mobile service vans
- Ongoing aftersales support
- Nationally accredited competency training through our approved third-party arrangement
We also offer dedicated spare parts and servicing, so operators can assess the support model alongside the equipment itself. The practical value of this support is equipment availability over time. Reliable servicing, correct parts and competent operation all contribute to maintaining the unit throughout its working life.
Trucks for mining
Cappellotto and Schwarze equipment supplied and supported by KOR for mining and mineral processing sites.
Dry bulk & industrial vacuuming
High-performance industrial vacuum trucks for dry bulk recovery, fixed plant cleaning and shutdown work.
Hydro excavation trucks
Hydro excavation and vacuum loading for non-destructive digging and material recovery around site infrastructure.
Street sweeping
Pure vacuum and regenerative air sweepers for roads, hardstands and site areas.
FAQs on industrial vacuum trucks for mining
Common questions about what Cappellotto industrial vacuum trucks recover, where they are used and how KOR supports them.
Contact KOR for an industrial vacuum solution
Tell us about your mining conditions and material-recovery requirements and we will identify an appropriate Cappellotto industrial vacuum truck for your operation.